PCD Face Milling Cutter

  
100% manufactured in our own facility in Korea, we deliver short lead times and outstanding consistency in quality, backed by over 30 years of manufacturing expertise.
  
Regrinding and after-sales service are also performed promptly and precisely at our own dedicated facilities.
  
If you seek genuine quality and responsible service, we strongly recommend verifying both the manufacturing infrastructure and the after-sales support system.
  
Regrinding service availability may vary by country. Please contact us for detailed consultation.
Product Description:
  
DECA Metal’s PCD Face Milling Cutter is a high-performance tool designed for precision surface machining of non-ferrous metals such as aluminum die-cast parts. With up to 2.5 times the lifespan of traditional carbide tools, it delivers outstanding cutting edge quality and superior surface finishes, enabled by ultra-precise laser grinding technology.
Material:
  
Uses PCD (Polycrystalline Diamond), offering significantly longer tool life and wear resistance compared to carbide.
Precision Grinding:
  
Equipped with cutting edges ground using DMG Lasertec 50 ultra-precision laser machine.
  
Delivers micrometer-level cutting edge quality, ensuring optimal cutting performance and superior surface roughness (Ra).
  
Unlike conventional erosion machine, laser grinding produces uniform edges with minimal micro-cracking.
Advantages:
  
Easy and Fast Blade Replacement                
      
Innovative design allows separation between the cutter body and the blade holder, maximizing work efficiency.
      
Unlike traditional insert-type cutters, the integrated blade system ensures consistent cutting force and stability, improving both productivity and quality.
    
  
  
Enhanced Cooling and Cutting Performance                
      
Optimized internal cooling system and chip evacuation significantly boost cutting efficiency.
      
Enables higher spindle speeds (RPM) and feed rates, resulting in faster processing and improved surface finish.
    
  
  
Extended Tool Life                
      
Testing shows that the cutter achieves over 2.5 times longer service life than conventional tools.
      
With exceptional durability and performance, it is already gaining strong attention from leading manufacturers in Korea.
    
  
Applications:
  
Precision surface machining of aluminum die-cast parts
  
Automotive components and battery housings
  
Non-ferrous metal parts in electronics and electrical industries
  
High-precision molds and injection mold tooling
Specifications & Custom Options:
  
Customizable: number of teeth, outer diameter, mounting type (BT, HSK, etc.)
  
Sample production and drawing-based customization available
Patents & Certifications:
  
Protected by patents
  
Proprietary design and grinding technologies developed in-house